S Series Planetary Gearbox — Replacement for Brevini S300 to S20000, 34,000–2,170,000 Nm

S Series Planetary Gearbox, 34,000–2,170,000 Nm rated, peak to 5,400,000 Nm. Drop-in replacement for Brevini S300–S20000. IEC/NEMA & hydraulic inputs. 13 frame sizes in stock.

カテゴリー:

S Series · Drop-In Brevini Riduttori Replacement

S Series Industrial Planetary Gearbox — Replacement for Brevini S300 to S20000, 34,000–2,170,000 Nm

The S Series is a heavy-duty Planetary Gear Unit covering 13 frame sizes from S300 to S20000, with rated 10,000-hour torque from 34,000 Nm up to 2,170,000 Nm and peak torque capacity reaching 5,400,000 Nm. Mounting dimensions are fully consistent with Brevini Riduttori S-series units, and the performance parameters match closely enough for direct substitution — no interface modification required. The same dimensional interchangeability applies to equivalent models from Bonfiglioli, Bosch Rexroth, Comer Industries, Reggiana Riduttori, Rossi, and Zollern. This Planetary Speed Reducer is designed for the torque demands of conveyor drives, slewing rings, winch drums, and track-drive systems where continuous operation at rated load is the baseline, not the exception.

2,170,000 Nm

Max Rated Torque (10,000 h)

5,400,000 Nm

Peak Torque Capacity

13 Sizes

S300 → S20000

7 Brands

Cross-Compatible

S Series Planetary Gearbox

S Series Planetary Gearbox — Torque Specifications by Frame Size

Rated torque figures are based on a 10,000-hour service life at continuous duty. Peak torque values represent the maximum permissible instantaneous load, applicable for brief shock events not exceeding 2 seconds in duration.

Frame SizeBrevini Cross-RefRated Torque @ 10,000 h (Nm)Peak Torque (Nm)
S300Brevini S30034,00076,000
S400Brevini S40040,00084,000
S600Brevini S60063,000140,000
S850Brevini S85088,000195,000
S1200Brevini S1200120,000293,000
S1800Brevini S1800168,000390,000
S2500Brevini S2500300,000570,000
S3500Brevini S3500430,000810,000
S5000Brevini S5000490,0001,100,000
S7500Brevini S7500712,0001,800,000
S10000Brevini S100001,035,0002,600,000
S15000Brevini S150001,500,0003,750,000
S20000Brevini S200002,170,0005,400,000

★ Peak torque values are for instantaneous shock events only. Continuous operation at peak torque will reduce service life below 10,000 hours.

Multi-Brand Cross-Reference for This Planetary Gear Unit

The S Series mounting dimensions and shaft interfaces are verified against 7 major drive brands. If your existing installation uses any of the models listed below, this unit drops in without re-engineering the machine interface.

Brevini Riduttori

S300–S20000

Bonfiglioli (Trasmital)

Equivalent S range

Bosch Rexroth

GFT / GFS series

Comer Industries

Equivalent range

Reggiana Riduttori

Equivalent range

Rossi

Equivalent range

Zollern

Equivalent range

Contact us with your existing model number and we will confirm the exact S Series frame size and variant that replaces it.

Key Design Features of the S Series Industrial Planetary Gearbox


  • 10,000-hour rated torque as the design baseline. Unlike catalogue ratings that use L10 bearing life at reduced load, the S Series torque figures are specified at 10,000 continuous operating hours at the stated Nm — the number that matters for maintenance planning in mining and bulk-handling operations.

  • Peak-to-rated ratio of 2.2× to 2.5× across all frame sizes. The S2500 runs 300,000 Nm rated and absorbs 570,000 Nm peak; the S20000 handles 2,170,000 Nm rated and 5,400,000 Nm peak. This margin accommodates the start-up and material-impact loads typical in industrial planetary gearbox for heavy duty applications without triggering overload protection.

  • Verified dimensional interchangeability with 7 OEM brands. Bolt circles, shaft diameters, keyway dimensions, and housing face profiles are matched to Brevini, Bonfiglioli, Bosch Rexroth, Comer, Reggiana, Rossi, and Zollern equivalents. The S Series Planetary Gearbox Replacement process requires no adapter plates, no re-drilling of machine frames, and no changes to the input coupling.

  • Modular input compatibility. Accepts flanged axial-piston hydraulic motors, orbit motors, IEC/NEMA electric motor flanges, and solid input shafts — the same input options across the full S300–S20000 size range, so a drive system designed around the S600 can be scaled to an S3500 without changing the motor interface type.

  • Output configurations for fixed plant and mobile equipment. Foot mount, flange mount, solid keyed output, splined hollow, and hollow-with-shrink-disc options cover the interface requirements of conveyor head pulleys, slewing rings, winch drums, and track drive sprockets without custom machining.

Key Design Features of the S Series Industrial Planetary Gearbox

Applications — Planetary Gearbox for Conveyor and Mining Equipment

Bulk Conveyor Drives

The S1200–S2500 bracket (120,000–300,000 Nm) covers most overland conveyor head-pulley applications. The 10,000 h rated torque eliminates premature replacement shutdowns on 24/7 mine conveyor circuits.

Mining & Tunnel Boring

S5000–S20000 units (490,000–2,170,000 Nm rated) drive cutting-head slewing rings and cutter-drum gearboxes in hard-rock and soft-ground TBMs. Peak torque to 5,400,000 Nm covers cutter breakthrough events.

Winch & Hoisting Systems

Marine anchor winches, crane hoists, and shaft-sinking kibble winches. The hollow output shaft on S600–S3500 accepts the drum shaft directly; no intermediate coupling needed.

Track Drive Systems

Crawler excavators, drilling rigs, and pipe-laying machines where the track-drive gearbox must fit inside the track frame envelope. S Series mounting matches Bosch Rexroth GFT track-drive dimensions.

Slewing & Rotary Drives

Port cranes, offshore derrick platforms, and large excavator swing drives. The S3500–S10000 range (430,000–1,035,000 Nm) covers swing-drive requirements up to 700-tonne crane class.

Complete Drive Package — Components That Work Directly with the S Series Planetary Speed Reducer

Pairing the S Series with matched input and output components reduces commissioning time and eliminates interface uncertainty. All items below are available from our catalogue.

ComponentSpecificationInterface with S Series
High-Power Electric MotorIE3, 55–500 kW, 4/6-pole, IEC B5 flangeFlanges directly to IEC adaptor on S300–S3500 input; no intermediate coupling on flanged version
Hydraulic Axial-Piston MotorSAE B/C/D flange, 160–1,000 cc/rev displacementBolts to flanged hydraulic input port; common on mobile S-series winch and track-drive builds
Winch Drum AssemblyØ 400–800 mm, 16–32 mm wire rope, SWL 20–200 tMounts on hollow output or shrink-disc flange; S1800–S7500 frame matches most heavy-lift winch drum bores
Heavy-Duty Drive SprocketANSI #160–#240 roller chain, 13–19T, splined or keyed boreFitted to splined output on S300–S1200 for chain-driven conveyor and track applications
Torsionally Rigid Disc Coupling50,000–500,000 Nm, steel disc pack, SAE flywheel patternConnects motor shaft to S Series input; absorbs angular misalignment up to ±0.5° without adding axial load to input bearings

FAQ — S Series Industrial Planetary Gearbox

Q1: Is this a verified S Series Planetary Gearbox replacement for Brevini Riduttori units?
Yes. Bolt-circle diameters, output shaft dimensions, housing face profiles, and input flange patterns are manufactured to match Brevini S300 through S20000 specifications. This is an OEM-compatible aftermarket unit — not a Brevini-branded product. Provide your existing model number and we confirm the replacement frame before you order.
Q2: What does "rated torque at 10,000 hours" mean, and how does it affect my maintenance schedule for a planetary gearbox for conveyor and mining equipment?
The 10,000-hour figure is the calculated L10 bearing life when the unit runs continuously at the stated Nm rating. At full rated torque, plan for a bearing inspection at 8,000–9,000 hours. Running below 80% of rated torque extends the interval. For conveyor duty with 6,000 annual operating hours, this translates to a first major service at roughly 18 months.
Q3: What is the stock and lead time situation for the S Series industrial planetary gearbox for heavy duty applications?
S300 through S1800 units are held in stock and dispatch within 5–7 business days. S2500 through S7500 typically ship in 15–25 business days. S10000, S15000, and S20000 are built to order with a 6–10 week lead time. Contact us with your size, input configuration, and required delivery date — we confirm availability and provide a written schedule.

Ready to Replace or Upgrade?

Order the S Series Planetary Gearbox — S300 to S20000 in Stock or Built to Schedule

Send us your existing model number (Brevini, Bonfiglioli, Bosch Rexroth, or other), the required torque, input configuration, and quantity. We confirm the replacement frame size and deliver a firm price and lead time within 24 hours.

S300–S20000 · 13 frame sizes · 7 brand cross-references · Volume pricing from 3 units